Top 5 Applications for Rapid-Setting Hydraulic Cement in Construction

Top 5 Applications for Rapid-Setting Hydraulic Cement in Construction

When it comes to construction, dealing with water seepage and unexpected leaks can be a daunting challenge. That’s where Vandex Plug, a rapid-setting hydraulic cement with crystalline properties, comes into play. Known for its remarkable ability to instantly stop running water and seepage in masonry or concrete, Vandex Plug is a go-to solution for many professionals in the construction industry. Here, we explore the top five applications for this powerful product:

Basement Waterproofing

Basements are particularly susceptible to water infiltration due to their location below ground level. Water seepage can lead to dampness, mould growth, and structural damage. Vandex Plug is ideal for quickly addressing active leaks in basement walls and floors. Its rapid-setting properties ensure that water issues are resolved promptly, preventing further damage and maintaining a dry, healthy basement environment.

Application Tip: Clean the affected area thoroughly and apply Vandex Plug directly to the leaking spot for immediate results.

 Tunnel and Subway Repairs

Tunnels and subways are critical infrastructure that must remain operational and safe. Water ingress in these structures can cause significant disruption and safety hazards. Vandex Plug’s ability to set quickly makes it perfect for emergency repairs in such environments. It can be used to seal leaks in concrete tunnel linings and subway walls, ensuring the integrity of these vital transportation routes.

Application Tip: For large-scale repairs, begin by applying Vandex Super and Vandex BB75. Then, focus on applying Vandex Plug specifically to areas where water pressure is most pronounced.

Manhole and Sewer Systems

Manholes and sewer systems are frequently exposed to groundwater infiltration, which can lead to erosion and contamination issues. Vandex Plug provides a reliable solution for sealing leaks in these underground systems. Its crystalline properties ensure a durable bond that withstands the harsh conditions typically found in sewer environments.

Application Tip: Ensure the application surface is free from debris and oil for optimal adhesion and performance.

 Retaining Walls and Foundations 

Retaining walls and foundations play a crucial role in maintaining the stability of structures. Water seepage in these areas can compromise their strength and durability. Vandex Plug is effective in sealing cracks and leaks in retaining walls and foundation bases, thereby enhancing the structural integrity of buildings and preventing costly repairs in the future.

Application Tip: Apply Vandex Plug in multiple layers for deeper cracks to ensure complete sealing.

 Water Tanks and Reservoirs

Water tanks and reservoirs are designed to hold and manage water efficiently. However, leaks in these structures can lead to significant water loss and contamination. The Vandex systems are an excellent choice for repairing leaks in water containment systems, providing a quick and lasting solution that ensures the safe storage of water.

Application Tip: Use Vandex Plug in conjunction with other waterproofing measures for comprehensive protection.

 

Vandex Plug stands as an indispensable tool within the construction sector, providing swift and efficient resolutions to a wide array of water infiltration challenges. Its versatility is highlighted when paired with complementary products such as Vandex Super for concrete and Vandex BB75 for brick walls. By integrating these solutions, construction professionals ensure comprehensive protection against moisture, reinforcing the durability and longevity of structures against the elements.

For more information on how Vandex Plug can benefit your specific project needs, contact the Euclid team today. We are here to provide expert advice and support for all your waterproofing challenges.

Waterproofing Considerations for Water Treatment Plants

Waterproofing Considerations for Water Treatment Plants

Water treatment plants play a pivotal role in ensuring the delivery of safe and clean water to communities. However, the effectiveness and longevity of these facilities heavily rely on the integrity of their infrastructure. One critical aspect of safeguarding this infrastructure is through waterproofing measures. Here, we delve into essential considerations and methods for waterproofing in water treatment plants:

Assessment of Vulnerabilities

Before embarking on waterproofing efforts, a comprehensive assessment of vulnerabilities is imperative. This entails identifying potential points of water ingress such as joints, cracks, penetrations, and connections.

Selection of Waterproofing Materials

With a plethora of waterproofing materials available, including membranes, coatings, sealants, and injection systems, choosing the appropriate one hinges on several factors. These include the type of substrate, water exposure levels, environmental conditions, and budgetary constraints.

Membrane Systems

Waterproofing membranes are frequently utilized in water treatment plants. These membranes are applied to surfaces such as concrete walls, floors, and roofs to establish a robust barrier against water penetration.

Coatings

Waterproof coatings serve as a protective layer when applied directly onto surfaces. Particularly on concrete surfaces, coatings offer a seamless and durable waterproofing solution.

Sealants and Joint Treatments

Sealants are instrumental in filling gaps and joints susceptible to water penetration. Proper joint preparation and sealant application are pivotal for effective waterproofing.

Injection Systems

In instances of existing cracks or voids in the structure, injection systems come into play to fill these gaps and restore the integrity of the waterproofing barrier.

Surface Preparation

Adequate surface preparation is paramount for the success of waterproofing applications. Surfaces must be clean, dry, and devoid of any contaminants or loose materials before the application of waterproofing materials.

Quality Assurance and Maintenance

Regular inspections and maintenance are indispensable to ensure the longevity and efficacy of the waterproofing system. Timely addressing of any signs of damage or deterioration is crucial in averting water infiltration and potential structural issues.

Compliance with Regulations

It is imperative to ensure that the chosen waterproofing methods and materials comply with pertinent regulations and standards governing water treatment facilities.

Professional Consultation and Installation

Given the critical nature of water treatment plants, seeking guidance from waterproofing professionals or experienced engineers in industrial waterproofing is highly advisable. This ensures an accurate assessment of the facility’s specific needs and guarantees the proper installation of waterproofing systems.

Contact us to learn more about our solutions for water retaining structures and how we can assist with your specific project needs.

The Advantages of Fiber-Reinforced Concrete

The Advantages of Fiber-Reinforced Concrete

As the construction industry evolves, so does the technology and materials used in building projects. One such innovation that’s gaining momentum is fiber-reinforced concrete (FRC). As you embark on your next concrete-related construction endeavour, understanding the advantages of FRC is crucial for both you and your clients. Let’s delve into the seven key benefits of using fiber-reinforced concrete:

Cost-Effectiveness

According to the National Concrete Pavement Technology Center, FRC offers a cost-effective and sustainable solution for resurfacing and rehabilitating existing pavements. By adopting macro-synthetic fibers into designs, construction entities can reduce costs while enhancing project durability.

Reduced Labor

With the construction industry facing challenges in manpower availability and cost uncertainties post-pandemic, FRC provides a safer and more cost-effective working environment. By requiring fewer personnel on-site and reducing trip hazards, FRC accelerates construction timelines while minimizing environmental impact.

Streamlined Processes

By eliminating the need for conventional steel rebar, FRC reduces delays associated with steel placement inspections by municipalities. Ready-mix trucks can efficiently place concrete embedded with fiber reinforcement, minimizing finishing practices and expediting project completion.

Enhanced Durability

FRC maintains tight crack control, preventing water and aggressive solutions from penetrating beyond the concrete surface. This translates to improved long-term serviceability and reduced maintenance costs over the lifespan of the structure.

Temperature & Shrinkage Control

FRC serves as a cost-effective alternative to traditional reinforcement methods, guarding against temperature differentials and shrinkage issues commonly seen in concrete structures.

Lower Construction Costs

By reducing construction times, labor expenses, and long-term maintenance costs, FRC delivers significant savings for contractors and clients alike. These cost efficiencies can be passed on to customers, making projects more accessible and affordable.

Environmental Sustainability

FRC offers an environmentally friendly solution by utilizing recycled materials, such as steel fibers sourced from recycled car tire rims. Not only does this minimize landfill waste, but it also contributes to cost savings that benefit both businesses and customers.

 

Fiber-reinforced concrete isn’t just the future of construction; it’s a practical solution safeguarding the health and safety of construction personnel while bolstering the financial well-being of businesses and municipalities. Embrace this innovative material and pave the way for resilient, sustainable building projects.

Contact us for more detailed information and technical assistance, refer to Euclid Chemical’s Technical Bulletins and consult with our experts.

Tuf-Strand SF

Tuf-Strand SF

TUF-STRAND SF

Home  >   Products  >  Concrete Fibers   >  Tuf-Strand SF

SYNTHETIC MACROFIBER

TUF-STRAND SF is a patented polypropylene and polyethylene synthetic macrofiber successfully used to replace steel fibers, welded wire mesh and conventional reinforcing bars in a wide variety of applications. TUF-STRAND SF fibers comply with ASTM C1116, Standard Specification for Fiber Reinforced Concrete and Shotcrete, and are specifically designed to provide equivalent tensile and bending resistance to conventional reinforcement requirements.

Features & Benefits

  • Synthetic Macrofiber

  • Equivalent strengths to WWM and rebar provided by engineering calculations

  • Controls and mitigates plastic shrinkage cracking and reduces segregation and bleed-water

  • Provides three-dimensional reinforcement against micro and macro-cracking

  • Reduces equipment wear, fiber rebound and increases build-up thickness compared to steel fibers for shotcrete applications

  • Increases overall concrete durability, fatigue resistance and flexural toughness
  • Reduction of in-place cost versus wire mesh
  • Easily added to concrete mixture at any time prior to placement
  • Applicable for design by ACI 332, ACI 360 and ACI 544
  • Tested in accordance with ASTM C1609, ASTM C1550 and EN 14651
  • Certified for use by UL/ULC for D900 and F900 Series metal deck assemblies as alternate to WWM (CBXQ.R13773)
  • Reduction of carbon footprint (CO2eq) compared to conventional reinforcement

Applications

  • Slabs-on-Ground: Parking lots, sidewalks, distribution centers, warehouses, industries, decorative concrete

  • High performance floors with extended joint spacing

  • Thin walled precast (septic tanks, vaults, walls, etc.)

  • Shotcrete for tunnel linings, pool construction and slope stabilization

  • Whitetoppings, bridge decks and concrete pavements

  • Residential poured and ICF walls

  • Elevated construction, composite metal decks

Packaging

  • 3.0 lb (1.36 kg), 4.0 lb (1.81 kg), 5.0 lb (2.27 kg) and 7.5 lb (3.4 kg) water soluble bags

 

 

TUF-Strand SF

DOWNLOADS

Contact Us Regarding This Product:

Terms and Conditions(Required)
The information you have provided us will help us deliver information you regarding our products and services. By checking this box indicates that you have read and agreed to our terms of use and privacy policy. Please read these terms to understand how we protect and manage your data.
stoncor africa logo

Head Office: 8 Cresset Road, Midrand
Industrial Park, Chloorkop, Midrand, 1685
Tel: +27 (0) 11 254 5500
Email: stoncorsa@stoncor.co.za

The Top 5 Fiber-Reinforced Concrete FAQs

The Top 5 Fiber-Reinforced Concrete FAQs

As the use of fiber-reinforced concrete (FRC) continues to expand across various concrete applications, questions arise about its benefits, application methods, and impact on concrete properties. Here, we address the top five frequently asked questions regarding fiber-reinforced concrete:

How does fiber use impact slump or air content of concrete? 

The type, dosage, and mix design of fibers influence the slump, or flow, of concrete. However, when combined with proper admixture use, fiber-reinforced concrete can be mixed and placed with the same consistency as normal concrete. Typically, air content remains unaffected by fiber use unless additional water is added to adjust slump.

Are steel fibers and synthetic fibers used in the same applications?

Micro-synthetic fibers are primarily used for controlling plastic shrinkage cracks at low dosages. In contrast, steel fibers and macro-synthetic fibers are employed at higher volumes and can replace temperature and shrinkage reinforcement in similar applications, including limited structural use.

How can fiber balling and other mixing problems be eliminated?

Most commercially available fiber types can be successfully mixed and placed in concrete with the correct mix design and recommended fiber addition methods. Following manufacturer instructions ensures proper dispersion and minimizes mixing issues.

What are the common issues and remedies for pumping and finishing FRC?

 Fiber-reinforced concrete can be pumped and finished effectively with a proper mix design and precautions to avoid over-finishing. While fibers may be visible on the surface, selecting appropriate techniques and fibers can achieve finished surfaces resembling plain concrete.

Can floor joint spacing be extended with fiber use?

Research supports extending control joint spacing in floor design when using fibers, particularly macro-synthetic and steel fibers. This is often combined with advanced concrete mix designs, chemical admixtures, and proper placement and curing practices to ensure successful results.

Contact us for more detailed information and technical assistance, refer to Euclid Chemical’s Technical Bulletins and consult with our experts.